CNC Mill Set-Up Operator (2nd Shift)

Summary: The CNC Mill Set-Up Operator is responsible for the safe operation and set up of a wide variety of Computerized Numerical Control Machining Centers (CNC) or other production machines using programs and tooling that have been previously used to manufacture a product and is capable of doing this with little supervision.

Essential Duties and Responsibilities include the following. Other duties may be assigned.

1. Must work with Management to debug and optimize manufacturing processes for jobs or machines which they are responsible.
2. Must demonstrate a very high level of competency with all types of metal working equipment, both manual and CNC.
3. Must demonstrate the ability to debug machining processes and communicate those processes for manufacturing.
4. Must be able to diagnose process problems and determine the cause of the problem.
5. Must be able to implement corrective action to prevent reoccurrence of problems.
6. Must be aware of the budget and delivery requirements for work assigned to them and report to management any difficulties that would cause the cost of the work to exceed budget or miss a scheduled delivery.
7. Must have a thorough understanding of safe operation of metal working equipment, including but not limited to starting and stopping the machining cycle, interrupting the machine cycle, performing offsets to tool length and diameter and restarting the machining cycle.
8. Must have a thorough knowledge of CNC program code and be able to document and perform edits of the code to enhance machining processes.
9. Installs machining fixtures and tooling using Tool Sheet and Setup instructions with no supervision.
10. Orients fixtures and tools to machine coordinate systems, inputs machine, fixture and tool offsets.
11. Loads appropriate CNC program into machine control.
12. Loads material into holding fixtures, following verbal and/or written instructions.
13. Produces “first piece” from setup while observing machining cycle to prevent damage to work piece, tooling, machine or injury to operator.
14. Must be able to read, understand and interpret blueprints and specifications, including GD&T.
15. Observes and listens to machine operation to detect malfunctions, such as worn or damaged cutting tools.
16. Performs a variety of inspection and gaging operations to insure maintenance of quality standards and specifications and have the ability to record the results of these inspections.
17. Notifies supervisor of discrepancies.
18. Must be able to train CNC Operators in the safe operation of the machines that they have set up.
19. Cleans machine, tooling, and parts as instructed.

20. Performs daily preventative machine maintenance as instructed.

Qualifications:

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Education/Experience:

High school diploma or general education degree (GED); and 5+ years related experience and/or training; or equivalent combination of education and experience.

Communication Skills:

Ability to read and interpret documents such as safety rules, operating and maintenance instructions, procedure manuals, mechanical drawings and specifications. Ability to write routine reports and correspondence. Ability to speak effectively before groups of customers or employees.

Math Ability:

Ability to add and subtract four-digit numbers and to multiply and divide. Ability to perform these operations using units of measurement, volume, and distance. Basic understanding of Geometry and Trigonometry.

Reasoning Ability:

Ability to apply common sense understanding to carry out complex instructions furnished in written, oral, or diagram form. Ability to deal with problems involving several variables in situations requiring a high level of judgment and reasoning.

Computer/Technical Skills:

• Microsoft Office Suite
• Epicor Vista™ integrated manufacturing and accounting solution
• Adobe Acrobat
• Windows Operating Systems
• Internet Explorer or equivalent
• Must be able to read, understand and interpret mechanical drawings.
• Working knowledge of “G” & “M” Codes is required.
• Demonstrate a working understanding of CNC Machine Coordinate Systems.
• Demonstrate competency on a wide variety of machines and controls.

Training Requirements:

• Lock out/Tag out Training
• Right to Know Training
• Fire Extinguisher Training
• Personal Protective Equipment Training
• ISO Orientation

Work Environment:

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job the employee is regularly exposed to moving mechanical parts, fumes or airborne particles and vibration.

The employee is occasionally exposed to high, precarious places.

The noise level in the environment is moderate.

Physical Demands:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job the employee is regularly required to stand; walk; use hands to finger, handle, or feel; reach with hands and arms and talk or hear. The employee is frequently required to climb or balance and stoop, kneel, crouch, or crawl. The employee is occasionally required to sit. The employee is regularly required to lift up to 25 pounds. The employee is occasionally required to lift between 50 - 100 pounds. The vision requirements include: close vision, distance vision, peripheral vision, depth perception and ability to adjust focus.